01Forklift & Pedestrian Safety

Engineering controls that prevent collisions

Proximity detection, automated speed management, and visual alerts. Systems that intervene before contact — not just report after.

80%

of forklift incidents involve pedestrians

61,800

forklift injuries annually in the US

3-21ft

configurable detection range

700+

systems installed worldwide

Source: U.S. Bureau of Labor Statistics & OSHA

03 — The IES Difference

One system. Your entire building.

Other companies slow a truck or show a dashboard. We connect detection, intervention, and building infrastructure into one response. When Guardian detects a pedestrian at a blind corner, it does not just alert — it locks the gate arm, activates the floor projector, triggers the warning light, and slows the forklift. Simultaneously.

Blind spot detection at warehouse intersection

04 — How It Works

Detect
01

Detect

RFID, UWB, LiDAR, and camera sensors detect pedestrians at 3-21 feet around each forklift. The system knows exactly where people are relative to moving equipment.

Alert
02

Alert

Visual and audio warnings fire for both operator and pedestrian. Blue spot lights, red zone projectors, and overhead beacons create unmissable warnings at every interaction zone.

Control
03

Control

Automatic speed reduction at blind corners, dock crossings, and pedestrian zones. Zone-based speed management enforces safe speeds without relying on operators.

Integrate
04

Integrate

Guardian talks to your building. Gate arms, floor projectors, traffic lights, cameras, and speed zones all respond as one system. Every event is logged with timestamp for OSHA compliance.

05 — See It In Action

06 — Technical Specs

Detection Range

3–21 ft (configurable)

Technology

RFID · UWB · LiDAR · Camera

Speed Management

Zone-based, auto-triggered

Visual Alerts

Blue spot · Red zone · Projectors

Install (5 forklifts)

~3 days

Lead Time

2–3 months

Compatibility

All major forklift brands

Retrofit

Yes — no replacement needed

07 — Common Questions

How much do forklift safety systems cost?

Basic detection for 1 forklift + 10 pedestrians starts around $9,500. Full Guardian integration for 10-20 forklifts with speed management and visual alerts typically runs $100K-$300K+.

How long does installation take?

A system covering 5 forklifts takes about 3 days. Larger multi-zone installations take 1-3 weeks. Equipment lead time is 2-3 months.

Can these be installed on existing forklifts?

Yes. Guardian systems retrofit onto Toyota, Crown, Hyster, Raymond, Yale, and all other major brands. No forklift replacement required.

What is the ROI?

80% of forklift incidents involve pedestrians. Engineering controls that detect and intervene before contact dramatically reduce this exposure. Many facilities find a single prevented incident covers the full system cost.

Get Started

Ready to map your traffic zones?

See exactly where forklifts and pedestrians interact — and what engineering controls will eliminate those risks.

Traffic Risk Score

How it works

Answer 7 quick questions about your facility and get an instant risk score with tailored recommendations.

  • Evaluate your facility type, fleet size, and traffic patterns
  • Instant risk score from 1–10
  • Tailored engineering control recommendations

Takes about 2 minutes · No obligation

IES

How can we help?

Contact SalesGet in touch — call, email, or request a callback
Contact SupportExisting customer? Report a system issue